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Using miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in several configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide customized micro gearboxes that are designed and built to meet your specific specifications.
Contact us for the mini gearbox your application requires, or ask for a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Speed Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, acceleration reducers, gear drives, and gearmotors. All terms can be used pretty much interchangeably. Please note that the links for our small gear drives include info on the full selection of frame sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel container miniature equipment drives are program rated for the maximum balance of overall performance and cost. Torque could be balanced to meet your RPM and working life requirements. Lightweight with low backlash efficiency (as little as 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They provide an result shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from opposing sides of the casing; output can be a keyed bore. Standard single- and double-end shafts are available and given keys and retainer bands. An array of gear ratios and input sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on reverse sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior efficiency in an amazing array applications and are constructed with little footprints, making them ideal for operations where space is bound. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminium housings and stainless gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver superior performance with high efficiency, and feature rugged construction for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet up your unique specs. We can produce custom micro gearboxes in any configuration your application requires, with result torque amounts as high as 900Nm. We are able to work from your own gearbox styles, reverse engineer a preexisting unit, or help you develop an all-new style that delivers the performance you will need. Ask for a quote on a custom made miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings could be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We provide a basic selection of one ended or double ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our program engineers to go over your particular needs.
We offer a broad collection of misalignment shaft couplings in in . and metric bore sizes. In . and metric precision ground shafts can be found from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo engine and worm gear is one of the crucial strengths of EP worm gearmotors, which combine DC engine technology with exceptional strength and wear resistance. Engine and gearbox are designed as you single, compact unit. Because of their reduced current attract, these gearmotors deliver more accurate control of operating temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based upon this we can select a wide selection of standard customizations to meet the requirements of various properties that are important for each application.
If your application takes a gearbox with some special property or home such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a combination of such properties, our product range with an increase of than 1000 different standard gearboxes is probably a good begin to have the ability to deliver a product that stands out on your side.
Compact gearboxes are high-quality gearboxes for standard drives. The electric electric motor is integrated with the gearbox into a single device (the first equipment is directly on the electric motor shaft). Individual gearboxes for connection to conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our specialists will be pleased to help you create your selection. We will be happy to send out you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be an industry benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High flexibility accorded through a broad choice of mounting options, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low swiftness gear ratio. Being basic and compact in style, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively larger) and its body is generally quite long in the axial direction. The gears in these gearboxes can be right or left-handed depending upon the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, smoothly running and highly dynamic drive systems.
Our high-performance gear products are designed to withstand the toughest industrial applications.
The gear housings are machined on all sides and invite diverse installation positions and applications, producing them much popular in the industry. Because of this our geared motors are often to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity enables smaller tires to be used for the same torque, and smaller sized gears with remarkable power density can also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing enjoy necessary for troublefree rolling get in touch with to be substantially reduced and therefore the gear backlash to end up being minimized.
Dual chamber shaft seals produced by Ever-Power are utilized as standard in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular equipment technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes can be supplied with free insight shaft, with hollow bore insight shaft and engine flange, and double reduction mixture units for slow rate applications. Using cast iron housings, top quality bronze alloy worm wheels and extended life bearings, reliability and overall performance are the key top features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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