Cycloidal pinwheel reducer selection
时间：2018-10-27 13:46 tags: Press Room
Principle of cycloidal pinwheel reducer: The cycloidal pinwheel reducer is a novel transmission device that applies the principle of planetary transmission and adopts the meshing of cycloidal needle teeth.The entire transmission device of the cycloidal pinwheel reducer can be divided into three parts: input part, deceleration part and output part.A double eccentric sleeve with a displacement of 180° is installed on the input shaft, and two roller bearings called swing arms are installed on the eccentric sleeve to form an H mechanism. The center holes of the two cycloids are the upper swing arm bearings of the eccentric sleeve. In order to reduce the friction, in a reducer with a small speed ratio, the cycloidal wheel meshes with a set of circularly arranged needle teeth on the needle gear to form an internal meshing reduction mechanism with a tooth difference of one tooth. , Needle tooth sleeve is attached to the needle tooth).When the input shaft rotates with the eccentric sleeve, due to the characteristics of the upper tooth profile curve of the cycloidal gear and the limitation of the needle gear on the needle gear, the motion of the cycloidal gear becomes a plane motion with both revolution and rotation. When the input shaft rotates in the forward direction, the eccentric sleeve also rotates once, and the cycloidal wheel rotates one tooth in the opposite direction to obtain deceleration. Then, with the help of the W output mechanism, the low-speed rotation motion of the cycloidal wheel is transmitted to the output shaft through the pin shaft. In order to obtain a lower output speed.
1. Features of cycloid reducer:
1) High-speed ratio and high-efficiency single-stage transmission can achieve a reduction ratio of 1:87, and the efficiency is above 90%. If multi-stage transmission is adopted, the reduction ratio will be greater.
2) Compact structure and small size. Because of the planetary transmission principle, the input shaft and output shaft are on the same axis, so that the size of the model is as small as possible.
3) Smooth running and low noise. Cycloid needle teeth have a large number of meshing teeth, a large overlap coefficient and a mechanism of mechanical balance, so that vibration and noise are limited to a minimum.
4) Reliable use and long life. Because the main parts are made of high-carbon chromium steel, they are quenched (HRC58-62) to obtain high strength, and part of the transmission contact uses rolling friction, so it is durable and has a long life.
5) Reasonable design, convenient maintenance, easy disassembly and installation, minimum number of parts and simple lubrication, so that the cycloid reducer deeply gains the trust of users.
2. Model of cycloid reducer:
1) B series cycloid reducer
BW foot plate horizontal two-axis cycloidal pinwheel reducer
BL flange type vertical double shaft cycloid needle wheel speed machine
BWY footboard horizontal mounting special motor direct-coupled cycloid pinwheel reducer
BLY flange type vertical mounting dedicated motor direct-coupled cycloidal pinwheel reducer
BWD foot plate type horizontal ordinary motor direct-coupled cycloidal pinwheel reducer
BLD flange type vertical mounted ordinary motor direct-coupled cycloidal pinwheel reducer
2) X series cycloid reducer
XW foot plate horizontal two-axis cycloidal pinwheel reducer
XL flange type vertical double shaft cycloid reducer
XWD foot plate type horizontal ordinary motor direct-coupled cycloidal pinwheel reducer
XLD flange type vertical mounted ordinary motor direct-coupled cycloidal pinwheel reducer
XWD foot plate type horizontal ordinary motor direct-coupled cycloidal pinwheel reducer
XLY flange type vertical mounting special motor direct coupling type cycloidal pinwheel reducer
3) 8000 series planetary cycloid reducer
8000 series XW, XWD type cycloid reducer
8000 series XL, XLD cycloid reducer
8000 series XWE, XWED cycloid reducer
8000 series XLE, XLED cycloid reducer
4) F8000 series planetary cycloid reducer
FWD, FLD, FL, FW, FWED, FLED, FWE, FLE
5) Z series planetary cycloid reducer JB/T2982-1994
ZW, ZWD, ZL, ZLD, ZWE, ZWED, ZLE, ZLED, ZWS, ZWSD, ZLS, ZLSD
6) 9000 series planetary cycloid reducer
9000 series XW, XWD type cycloid reducer
9000 series XL, XLD cycloid reducer
9000 series XWE, XWED cycloid reducer
9000 series XLE, XLED cycloid reducer
7) Taiwan Chuanshi 600 series cycloid reducer
THM, THHM, THHHM
Torque calculation of cycloid reducer:
Torque of cycloid reducer=9550×motor power÷motor power input revolution×speed ratio×use efficiency (65%-75%)